Press Release

1 June 2009

APPARATUS IDEAS

Thinking Big In Texas

The Houston Fire Department sees success with several large orders from Ferrara
Author: Bob Vaccaro
By Bob Vaccaro
One of 23 pumpers for the Houston Fire Department built on Ferrara's Igniter chassis with an extruded aluminum body

When most of us think of Texas, we think big—big land mass, big population, big steaks. You get the picture. In the case of fire apparatus purchases, the city of Houston has been making big purchases from Ferrara Fire Apparatus for several years, greatly modernizing its fleet.

The Houston Fire Department (HFD) took delivery of 11 engines in 2005; seven 107' aerials, three engines and two high-pressure pumpers in 2006; seven engines, two 107' aerials and two hazmat vehicles in 2007; and nine engines and two 107' aerials last year.

Apparatus Replacement
Like most large cities in the United States, the HFD began as a volunteer department. In 1838, the onestation Protection Company No. 1 was created; it operated by itself until 1859, when two more stations were created. The city operated with volunteers for 57 years.

  HFD Apparatus
  • 90 fire stations
  • 86 engines, 37 trucks
  • 6 hazmat units
  • 8 rescue units
  • 4 breathing air units
  • 18 ARFF units
  • 25 medics
  • 11 booster vehicles
  • 2 special-event EMS units
  • 22 district chief vehicles
  • 19 squads
  • 3 safety units
  • 10 evacuation boats
  • 5 rescue boats

Houston began paying its firefighters in 1895. Today the HFD is the fourth-largest fire department in the United States, serving more than 2 million people within 616 square miles.

The HFD replaces apparatus on a regularly scheduled basis. “We typically don’t run our vehicles into the ground or wait until they fall apart,” says Jack Williams, assistant chief of Support Services. “But like most departments, we have to take our budget into consideration when we decide on a large order. Our usual fleet replacement consists of engine companies serving 10 years in front-line service and 3 years in reserve, and our truck companies 12 years front-line and 2 years reserve.”

The HFD also takes into consideration response stats when Determining which companies get the newer vehicles. The busiest companies get the brand-new rigs, and then they are handed down to less active companies after updates and repairs are made. “This way there are no politics involved,” Williams notes.

Bidding & Speccing
After the HFD develops the specs, the city’s “buy board” handles all the bidding. “They handle all of the vendors and then tell us who we can purchase from, abiding by all laws and keeping it straight,” Williams says.

The rear of pumper features a low hosebed, booster line and high side compartments on both sides.

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The HFD’s apparatus committee includes two engine captains, one ladder captain, one engineer, one chief, two fleet members who are knowledgeable in chassis and engine issues, and one member from the radio shop, who is there to deal with radios and mounting space. “We make sure that all our members are represented and that the city buys the best apparatus, not only for maintenance and reliability, but for safety for our firefighters,” Williams says. “All apparatus committee members take their jobs seriously and make sure all our vehicles meet NFPA standards.” Since 2005, the HFD has purchased its apparatus from Ferrara. “Ferrara gave us the opportunity to visit their factory five times for each order—chassis inspection, body inspection, pre-paint, pre-final and final inspection,” Williams says. “What we really enjoyed was looking at the vehicles being constructed for other fire departments. We also appreciated that Ferrara has a casual and relaxed setting at the factory, but looks at all the issues and gets down in the trenches when needed.”

The HFD’s new ladders are 107' rearmounts built on the Igniter chassis.


Ferrara’s set-up also allows the HFD to make minor, non-priceadjusting changes to the vehicles while they’re on the line. Williams says the company listens to the HFD’s ideas and consistently asks what more it could be doing.

The End Product
The HFD’s most recent deliveries reflect some changes from previous orders. “All our SCBA seats now face forward,” he says. “Heat generated from the new EPA-compliant diesel engines caused us to move our radio equipment into a special compartment. And we raised and moved back the officer’s seat for added space.”

Other changes: All warning lights are LED, and LED strip lights are included in compartments. The rigs also feature horizontal backboard compartments, booster lines in the rear and trash lines at the front bumper.

“Another big concern for us is service after the sale.” Williams says. “I am a big service-related guy. As with any apparatus purchase, big or small, we have had some warranty issues. But Ferrara stepped up to the plate and took care of any problems we had.”


Haz Mat 22 is also built on a Ferrara Igniter chassis.

  HFD Specs
  Engines
  • Ferrara Igniter custom chassis
  • Heavy-duty extruded aluminum bodies
  • 400-hp Cummins ISL diesel engine
  • Allison 3000 EV automatic transmission
  • 1,500-gpm Hale Q-Max single-stage pump
  • 500-gallon tank
  Note: High-pressure pumpers have 1,250-gpm Waterous third-stage pumps, 500-hp Cummins ISM engines and Allison EVS 4000 transmissions.


  Ladders
  • Ferrara Igniter custom chassis
  • 107' rear-mount ladder
  • 500-hp Cummins ISM diesel engine
  • Allison EVS 4000 automatic transmission
  • 10-kW generator
  Hazmat Units
  • Ferrara Igniter three-door extra long cab with a 24" command roof
  • Heavy-duty extruded aluminum body
  • 500-hp Cummins ISM diesel engine
  • Allison EVS 400 automatic transmission
  • Command center with weather monitoring station and communications area
  • Walk-through area for storage of hazmat gear
  • Rear-mount stationery stairway for access to upper-body storage areas
  • Large storage compartments in exterior body

A Final Word
Aside from the cooperation of the manufacturer during the building phase, what should really stand out to you when contemplating an apparatus purchase is the service after the sale.

Poor service after a sale has caused many fire departments to sour on certain manufacturers, not to mention causing delays to when the vehicle enters service or forcing return of the apparatus to the manufacturer. The HFD apparatus committee took a proactive approach when it made large apparatus purchases, resulting in what looks to be a good choice in operation, maintenance and apparatus manufacturer cooperation.

Investigate how other fire departments in your area, big and small, have fared with their local dealer and apparatus manufacturers. Warranty problem solving should be a big concern with your apparatus committee. If you get stuck with a bad rig, it’s most likely because you didn’t do your homework.


By Bob Vaccaro | FireRescue Magazine | June, 2009
Bob Vaccaro has more than 30 years of fire-service experience. He is a former chief of the Deer Park (N.Y.) Fire Department. Vaccaro has also worked for the Insurance Services Office, The New York Fire Patrol and several major commercial insurance companies as a senior loss-control consultant. Vaccaro is a life member of the International Association of Fire Chiefs.